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大型薄壁件多点位自动化柔性支撑系统的位置优化研究
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Research on Position Optimization of Multi-point Automatic Flexible Support System for Large Thin-Walled Parts
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    摘要:

    为解决多点位柔性工装系统在夹持大型薄壁件过程中需要满足定位形变量控制问题,基于“N-2-1”定位原理,针对均布算法局限,提出一种不依赖于外部操作者就能按照自生成原理实现系统的位置优化方法,并通过有限元软件Abaqus建立了大型薄壁件多点定位数值模型,采用先整体再局部依次进行位置优化。结果表明:优化后的支撑点位布局合理,系统资源利用率高,与单一整体位置优化相比,添加局部位置优化能够以最少支撑点位使得航空薄壁件更易达到工程要求;而对于局部存在缺陷无法进行支撑,则需考虑特定情况,调整相应支承机构点沿减小工件加工变形的最敏感方向移动,在局部变形较大的地方优化支撑点的数目,使得其变形相对于初始变形量显著下降,并且吸附压力也满足工程要求。

    Abstract:

    In order to solve the problem that the multi-point flexible tooling system needs to meet the engineering requirements for positioning shape variables in the process of clamping large thin-walled parts,based on the “N-2-1” positioning principle and aiming at the limitations of the uniform distribution algorithm,a method for optimizing the system position according to the principle of self generation was proposed without relying on external operators,and a multi-point positioning numerical model of large thin-walled parts was established through the finite element software Abaqus.The position optimization was carried out by first whole and then local.The results show that the optimized support point layout is reasonable and the system resource utilization rate is high;compared with the single overall location optimization,adding local location optimization can make the aeronautical thin-walled parts more easily meet the engineering requirements with the least support points;while for the local defects that cannot be supported,special circumstances need to be considered.It can adjust the corresponding support mechanism points to move in the most sensitive direction to reduce the machining deformation of the workpiece,optimize the number of support points in areas with large local deformation,so the deformation is significantly reduced compared to the initial deformation,and the adsorption pressure also meets engineering requirements.

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刘淑杰,张磊.大型薄壁件多点位自动化柔性支撑系统的位置优化研究[J].机床与液压,2024,52(1):115-120.
LIU Shujie, ZHANG Lei. Research on Position Optimization of Multi-point Automatic Flexible Support System for Large Thin-Walled Parts[J]. Machine Tool & Hydraulics,2024,52(1):115-120

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  • 在线发布日期: 2024-01-23
  • 出版日期: 2024-01-15