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基于响应面法和MOGA的重载曲轴形貌优化研究
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重庆市技术创新与应用发展专项重点项目(cstc2020jscx-gksbX0014)


Topography Optimization of Heavy-Duty Crankshaft Based on Response Surface Method and Multi-objective Genetic Algorithm
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    摘要:

    重载曲轴是大型隔膜泵动力端的关键零部件之一,其强度对于整个动力端的平稳运行至关重要。而重载曲轴的失效形式往往是由于圆角处应力集中导致的疲劳破环。针对这一问题,从圆角处结构特征的角度出发,对曲轴进行形貌优化。通过静强度应力分析确定曲轴工作过程中的最危险工况,以此作为曲轴优化过程中的计算工况。以各圆角处的最大应力值和整体最大变形量为优化目标,以圆角处结构特征参数为设计变量,进行试验设计,基于Kriging插值法构建优化目标关于设计变量的响应面模型。最后,建立多目标优化模型,应用多目标遗传算法寻找非支配解解集。结果发现,优化解集中的曲柄斜面倾斜角都接近90°,这为今后的重载曲轴的结构设计提供一定的参考。

    Abstract:

    The heavy-duty crankshaft is one of the key components of the power end of a large-scale diaphragm pump,and its strength is critical to the smooth operation of the entire power end.Moreover,the failure form of the heavy-duty crankshaft is often fatigue damage caused by stress concentration at the fillet.To solve this problem,the morphology of the crankshaft was from the perspective of the structural characteristics of the fillets.The most dangerous working condition during the operation of the crankshaft was determined by the static strength stress analysis,which was used as the calculation condition for the subsequent optimization.Then,the maximum stress value at each fillets and the maximum deformation of crankshaft were taken as the optimization objectives,the structural parameters at the fillet were taken as the design variables for the experimental design.According to the experimental results,the response surface model of the optimization objective with respect to the design variables were constructed based on Kriging interpolation method.Finally,a multi-objective optimization model were established and the multi-objective genetic algorithm was applied to find non-dominated set of solution.The final results show that the inclined angle of the inclined planes at crank arms of crankshaft after topography optimization is close to 90°,which provides a certain reference for the structural design of heavy-duty crankshaft in the future.

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马文生,龚钞,李方忠,刘春川.基于响应面法和MOGA的重载曲轴形貌优化研究[J].机床与液压,2024,52(1):79-86.
MA Wensheng, GONG Chao, LI Fangzhong, LIU Chunchuan. Topography Optimization of Heavy-Duty Crankshaft Based on Response Surface Method and Multi-objective Genetic Algorithm[J]. Machine Tool & Hydraulics,2024,52(1):79-86

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  • 在线发布日期: 2024-01-23
  • 出版日期: 2024-01-15