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液体辅助激光加工织构及表面摩擦特性研究
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山东省自然科学基金(ZR2019MEE059)


Study on Friction Characteristics of Textured Surface in Liquid Assisted Laser Processing
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    摘要:

    为了缓解切削加工钛合金等难加工材料过程中存在的刀具磨损等问题,采用激光器分别在空气介质和液体辅助条件下在YG6硬质合金刀具表面加工直线沟槽织构,在UMT直线往复摩擦磨损试验机上测试了不同工艺加工所得织构刀具的摩擦及磨损性能,通过体视显微镜对磨损形貌进行表征分析,采用计算流体力学方法对试验进行模拟仿真,并结合流体动力学分析,探究织构刀具在润滑条件下的减摩机制。结果表明:激光加工工艺显著影响硬质合金刀具表面在切削液润滑条件下的摩擦磨损行为,液体辅助激光加工所得织构表面表现出较好的抗摩擦磨损性能,摩擦因数相对于无织构刀具表面降低了78.2%,主要是由于在摩擦过程中刀具-工件接触区的油膜产生了较好的楔形效应,改善了摩擦过程中的润滑状态,提高了摩擦学性能。

    Abstract:

    In order to alleviate the cutting-tool wear problems in the process of cutting difficult materials such as titanium alloy, the linear groove texture was machined on the surface of YG6 cemented carbide tool by laser under the air medium and liquid auxiliary conditions respectively.The friction and wear properties of textured tools processed by different processes were tested on the UMT linear reciprocating friction and wear tester.The wear morphology was characterized and analyzed by stereomicroscope.The test was simulated by computational fluid dynamics method,and combining with hydrodynamic analysis,the antifriction mechanism of textured cutting tools under lubrication condition was explored.The results show that the laser processing technology significantly affects the friction and wear behavior of the cemented carbide tool surface under the condition of cutting fluid lubrication;the textured surface obtained by liquid assisted laser processing shows good friction and wear resistance,and the friction coefficient decreases by 78.2% compared with the non textured tool surface,it is mainly because the oil film in the tool-workpiece contact area produces a good wedge effect during the friction process,which improves the lubrication state during the friction process,the tribological properties are improved.

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黄珂,杨发展,扈伟昊,林云龙,杨宇,刘朝伟.液体辅助激光加工织构及表面摩擦特性研究[J].机床与液压,2024,52(2):62-67.
HUANG Ke, YANG Fazhan, HU Weihao, LIN Yunlong, YANG Yu, LIU Zhaowei. Study on Friction Characteristics of Textured Surface in Liquid Assisted Laser Processing[J]. Machine Tool & Hydraulics,2024,52(2):62-67

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  • 在线发布日期: 2024-01-31
  • 出版日期: 2024-01-28