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基于梁结构等效模型的机器人铣削有限元仿真
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国家自然科学基金项目(51975444)


Finite Element Simulation of Robotic Milling Based on Beam Structure Equivalent Model
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    摘要:

    机器人的弱刚度特性导致铣削加工过程中的末端变形是影响零件表面质量的重要因素。在刀具-工件有限元模型基础上,添加梁结构等效机器人末端,建立适用于机器人铣削加工的有限元模型,并通过对实际机器人进行力锤实验获取梁结构的等效力学参数。利用球头立铣刀进行6061铝合金铣削实验,对所提出的有限元模型进行验证,通过仿真对两种不同的机器人刚度性能指标进行对比分析。结果表明:所建立的模型能够正确模拟机器人的铣削加工过程,并可用于机器人铣削加工姿态的优化;考虑加工效率和需求,基于工件几何形状的曲面法向柔度系数指标更适用于优化机器人铣削加工曲面的姿态。

    Abstract:

    The end deformation in milling process caused by the weak stiffness of robot is an important factor affecting the surface quality of parts.On the basis of the typical tool and workpiece finite element model,a finite element model suitable for robotic milling was established by adding equivalent robot end with a beam structure.Then,the equivalent mechanical parameters of the beam structure were obtained through the force hammer experiment on the actual robot.The proposed finite element model was verified by milling 6061 aluminum alloy with a ball end milling cutter.The two different stiffness performance indexes of robot were compared and analyzed through simulation.The results show that the established model can correctly simulate the milling process of the robot,and can be used to optimize the robot milling posture;considering processing efficiency and requirements,the surface normal flexibility coefficient index based on workpiece geometry is more suitable for optimizing the posture of robot milling surfaces.

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曾峥嵘,周勇,胡楷雄,李卫东.基于梁结构等效模型的机器人铣削有限元仿真[J].机床与液压,2024,52(5):15-19.
ZENG Zhengrong, ZHOU Yong, HU Kaixiong, LI Weidong. Finite Element Simulation of Robotic Milling Based on Beam Structure Equivalent Model[J]. Machine Tool & Hydraulics,2024,52(5):15-19

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  • 在线发布日期: 2024-03-25
  • 出版日期: 2024-03-15