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磨头磨削镍基高温合金仿真
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中央高校基本科研业务费项目中国民航大学专项资助项目(3122020034)


Simulation of Grinding Nickel-base Superalloy with Grinding Head
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    摘要:

    镍基高温合金磨削过程中磨削力是影响表面质量的重要参量。为构建磨削力有限元仿真预测模型,基于电镀磨头实际表面形貌,通过调用分布函数的方法,建立磨粒高度随机且整体服从二维高斯分布磨头整体模型,进行磨削过程有限元仿真与磨削力试验验证。结果表明:磨头整体模型具有真实磨头的随机特性,优势在于充分考虑多磨粒相互作用的磨削特性;磨削仿真过程中可观察到划擦、耕犁、切屑成形3个典型阶段,高度还原实际磨削过程;磨削力试验与仿真的单位宽度切向与法向磨削力在不同参数下变化趋势相同,平均误差分别为8.2%和8.6%。仿真模型对镍基高温合金磨削力有很好的预测效果。

    Abstract:

    Grinding force is an important parameter affecting surface quality in the grinding process of nickel-base superalloy.To build the finite element simulation prediction model of grinding force,based on the actual surface topography of electroplating grinding head,the overall model of grinding head with random particle height and overall compliance with 2D Gaussian distribution was established by calling distribution function method.Finite element simulation and grinding force test were carried out.The results show that the whole grinding head model has the random characteristics of real grinding head,and the advantage is that the grinding characteristics of multi-abrasive interactions are fully considered; in the grinding simulation process,three typical stages of scratching,ploughing and chip forming can be observed,which are highly restored to the actual grinding process; the tangential and normal grinding forces per unit width show the same variation trend under different parameters,and the average error is 8.2% and 8.6%,respectively.The simulation model has good prediction effect on grinding force of nickel-base superalloy.

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黎柏春,李晓坤,李刚,李治,何振鹏,闫方超.磨头磨削镍基高温合金仿真[J].机床与液压,2024,52(3):156-162.
LI Baichun, LI Xiaokun, LI Gang, LI Zhi, HE Zhenpeng, YAN Fangchao. Simulation of Grinding Nickel-base Superalloy with Grinding Head[J]. Machine Tool & Hydraulics,2024,52(3):156-162

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  • 在线发布日期: 2024-02-29
  • 出版日期: 2024-02-15