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桁架焊接机器人导轨梁的热力耦合变形规律的有限元分析
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河南省高等学校重点科研项目(16B460001)


Research on Thermal Mechanical Coupling Deformation Law for Guideway of Truss Welding Robot 
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    摘要:

    由于桁架焊接机器人工作行程长、结构简单,得到了广泛应用。机器人滑动导轨的直线度和平行度会影响焊缝精度和滑块的使用寿命,因此,对导轨变形规律的研究对提高机器人的精度至关重要。以大型工业燃气炉面板桁架焊接机器人为例,分别对重力、温度及其耦合作用引起的变形进行限元分析。结果表明:当机器人处于高温工作环境时,温度产生的变形比重力引起的变形量大。在重力方向上,重力产生的变形与温度产生的变形方向相反。而在与重力垂直的方向上,对于水平梁导轨,重力产生的变形与温度产生的变形方向相同;对于竖直梁导轨,在0~03的归一化长度范围内,二者变形方向相反,在03~10的归一化长度范围内,二者变形方向相同。理论分析和实践均表明:大型工业燃气炉面板桁架焊接机器人的导轨直线度和平行度均小于工程允许值,满足工程要求。分析结果对于同类型桁架机器人的设计具有极大的理论借鉴意义。

    Abstract:

    Truss welding robot is widely used because of its long working stroke and simple structure. The straightness and parallelism of slide rails of a robot can affect the accuracy of weld and the life of the slider. Therefore, the study of the deformation law of the guide rail is very important to improve the precision of the robot. Taking the truss welding robot of large industrial gas furnace panel as an example, the deformation caused by gravity, temperature and its coupling effect was analyzed. The results show that when the robot is in a high temperature working environment, the deformation produced by the temperature is larger than that caused by gravity. In the direction of gravity, the deformation produced by gravity is opposite to that caused by temperature. In the direction perpendicular to the gravity, for the horizontal beam guide rails, the deformation caused by gravity is the same as that caused by the temperature. For the vertical beam guide rail, the directions are opposite in the normalized length range of 0~03, and the two deformation directions are the same in the normalized length range of 03~10. Both theoretical analysis and practice show that the straightness and parallelism of the guide rail of truss welding robot of the large industrial gas furnace panel are less than the allowable value of the engineering, and meet the engineering requirements. The analysis results are of great theoretical significance for the design of similar truss robots.

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李振杰,李东帅,敖杰,陈佳康.桁架焊接机器人导轨梁的热力耦合变形规律的有限元分析[J].机床与液压,2019,47(16):157-161.
. Research on Thermal Mechanical Coupling Deformation Law for Guideway of Truss Welding Robot [J]. Machine Tool & Hydraulics,2019,47(16):157-161

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  • 在线发布日期: 2020-03-12
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