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短电弧铣削加工窄隙流场固液两相仿真及试验研究
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新疆大学机械工程学院

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国家自然科学基金:短电弧高效铣削加工极间流固耦合及非稳态放电特性研究(51765063);自治区重点研发计划项目:五轴数控短电弧—机械精密铣削复合加工中心研制(2018B02009-1)


Simulation and experimental study on solid-liquid two-phase flow field in short arc milling with narrow gap
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school of mechanical engineering,xinjiang university

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    摘要:

    短电弧加工过程中大量的蚀除颗粒将分布在底面及侧面窄隙处,形成“富集区”。当蚀除物不能及时的排除将会造成极间放电状态发生变化,引起“二次放电”,导致加工工件精度降低、电极损耗量大,严重时会引起短路现象而无法正常加工。本文利用FLUENT软件对短电弧铣削加工中蚀除颗粒在窄隙中分布状态及排除方式进行仿真研究,选择DPM模型对颗粒进行跟踪计算。通过模拟研究不同加工深度下粒子在窄隙中分布规律,并结合实验进行验证,得出加工深度的变化对工件表面质量影响不显著,当加工3mm时流场速度较大且颗粒在拐角处分布稀疏有利于排屑,提高了短电弧加工的稳定性。

    Abstract:

    in the short arc machining process, a large number of etched particles will be distributed in the bottom and side narrow gap, forming a "rich area".When the etched material cannot be removed in a timely manner, it will cause the change of the inter-electrode discharge state and cause "secondary discharge", which will lead to the reduction of the workpiece precision and the loss of the electrode.In this paper, FLUENT software was used to carry out simulation research on the distribution state and removal mode of the etched particles in the narrow gap in the short arc milling process, and DPM model was selected for particle tracking calculation.By simulating and studying the distribution law of particles in narrow gaps at different machining depths and verifying with experiments, it is concluded that the change of machining depth has no significant influence on the surface quality of workpiece. When the machining is 3mm, the flow field velocity is large and the particles are thinly distributed at the corners, which is conducive to chip removal and improves the stability of short arc machining.

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  • 收稿日期:2019-01-15
  • 最后修改日期:2019-01-15
  • 录用日期:2019-04-22
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